Post YOUR Hatchback here
By JosA
#205493 Hello, I am new here!
I have posted my motor build and progress over at ds.o; but I've been lurking this forum for a while :)

Here are pics/progress/timeline of my build. I hope you enjoy!


[2.6.09]
So far I went out and bought Eagle Rods and Vitara Pistons.

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When I bought the car:

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[2.10.09]

Picked up a few goodies today!

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[3.9.09]
Got some replica fogs mounted in!
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Also picked up some HIDS
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And relocated my boost gauge
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[3.11.09]
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[3.12.09]
"License Plate Tilt"
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[3.26.09]
Got some JDM fenders w/ sidemarkers installed. Also the front mud guards are installed. Still need hardware stuff to put the rears on.

Camera pics:
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[6.2.09]
Ok. So I went to RedZone to get my NEW turbo setup installed (Spoolin' Performance log manifold, 2.5" downpipe, dump tube).

We ran into a little trouble getting my old Turbonetics Delta wastegate on. So I had to buy a new one. So I ended up getting a TiAL .6 bar wastegate.

Sorry for the crappy pictures, this is from my phone.
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[6.15.09]
Cleaned the rims
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[11.5.09]
I figure I'd update this :)
Been a little busy here and there.

Pics:
Spoon Replica Mirrors
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USDM Optional audio console
(radio which was stolen over halloween)
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Finally got around to finishing the exhaust. It sounds amazing! :heart)
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Go-Autoworks vacuum manifold
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I also picked up this s300
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And my long term D15B build up
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[12.3.09]
Finally got my block back from the machine shop.

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[12.8.09]
I decided to spend a little money and tune my current motor.
It runs A LOT better. Perfect A/Fs in idle, and cruise.

Setup:

Bone Stock D16Z6 w/ 230k miles. Leaking oil everywhere.

Spoolin' Performance Log Manifold
Spoolin' Performance 2.5" DP
RedZone Built 2.5" exhaust
Tial 38mm WG w/ .6bar spring
Garrett 50 Trim
Tuner Toys 550cc Injectors

197 whp/170 tq
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[12.21.09]
Got the Gasket Kit in the mail today! Ordered from FJ Distributors.
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ARP Studs
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[12.26.09]

One step closer!!
Got the pistons/rods installed and bolts torqued TO SPEC!
Enjoy!
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Pretty close! I decided not to notch the girdle.
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[1.4.10]
Decided to work on a little bit of the suspension.
Still ordering motor parts. But just small stuff.

Godspeed SS coilovers (they look really good btw.) and Blox LCAs.
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[1.14.10]
I figured since I have their coilover setup, why not get more suspension stuff from them.
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[2.8.10]

I traded the old Rota MSRs for some clean white Rota Slipstreams.

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I also picked up a fresh d16z6 head from the machine shop.
Rebuilt to OEM spec from APM in Morgan Hill

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Just got my brand new Gates water pump today!! :greenmunch)
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[2.10.10]
I picked up a 95 Civic LX 4 door arm rest.
It looked like this when I first got it:
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Ugly, and tan/brown!

Decided to use ultra flat black with Fusion for plastic (I should have used flat black or semi-gloss but w/e)
End result:
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[2.16.10]
I went to Home Depot the other day and grabbed four 2" knock out plugs and sprayed them flat black. They fit perfect where the center caps USED to be.

I also grabbed some black lug nuts from ebay.

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[3.22.10]
I finished up the long block and repainted it. I also got new hardware for the motor.

Money shots! :)
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[4.2.10]
Picked up a Blox intake manifold.
Cleaned it up and painted it. Looks real clean $$
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Also painted my vented valve cover.
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-Got the motor done.
-Car is sitting about 4feet high on jack stands.
-Wire harness tuck in the works.

[4.9.10]
Rebuilt p20 tranny
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Getting Closer!

[4.13.10]
Finally ripped out my old motor and tranny.
Here is how I did it without a hoist.


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And the NEW Monster Energy Drink w/ NOS!!
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[5.10.10]
Things Done:

-Sold old motor
-Finished my engine harness tuck
-Finished passanger side harness tuck
-Ordered a few new parts ;-)

Here are pics of some of the new stuff

Aluminum Radiator w/ D-series coolant hose ends :)
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Local guy did this catch can for me. Bigger than the b&r can and half the price.
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[5.14.10]
Here is my "DO WORK!" update!

Pics speak for themselves! Enjoy!

Pt. 1
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pt. 2

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Here is a pic of one of the turbos I was going to use:
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I decided not to use it. So I sold it.

I just got these Blox gauges in last night. I called Blox and they were back ordered on the Boost gauge till the end of next month!!! I called RedZone Performance, Spoolin Performance, DNR, CTR, N1Concepts, WekSos, and no one had it in stock. This mofo was hard to find.. I bought it for $60 from someone on H-T.

I think this looks pretty sex!
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So yesterday I got the dashboard and stuff back in the car. I also hooked up the Go-Autoworks vacuum manifold, and installed the sending unit for my oil pressure gauge. Lots of other work done in the middle.

I snapped a pic of the gauges. This was during the test phase.
I'll snap more pics today.

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The battery is just temporary so that I can have the car rolling because I'm moving at the end of June
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Turbo for those who asked
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here are some pics from this weekends work

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Ok so I fixed the cam gear issue by replacing it with another cam gear :)

I then tried to drive it and noticed a huge coolant leak after putting load on the car.

So I traced where the coolant was coming from after leaving the car parked overnight and here it was the Waterneck o-rings that were bad.
Luckily my local Honda parts store had 2 of them in stock so I went ahead and replaced them :bigok:

So no leaks. I still need a new dizzy; but I am broke already this month (bills, rent, etc..)

Hmm updates:

Car kept overheating after I took out the thermostat. So I was leaking coolant somewhere.. couldnt find a leak in the bay so I checked and here I had about 1.5gallons of water/coolant in my car!!

So instead of replacing the hose on the heater core that was busted I just ripped the whole thing out (Ill put it back in during the fall).

So the car runs fine now. It has 170miles on the motor. I still need a new dizzy (CEL 9).
It's just sitting in the garage and comes out every now and again. I have a tranny leak somewhere? So I put hondabond on the tranny case to see if there would be oil on it when I check today.

It may be my axle seal needs to be replaced. We'll see.
I must have changed the motor oil 3 times already lol. One at 25miles, then at 100miles, and recently at 175miles.

I recycled the oil into my "dd for now" which is a Plymouth Acclaim (POS!)

Ok I got better exhaust sounds clips for you guys.
It's 2.5" downpipe w/ Twister muffler in the middle and Dynoflow muffler out the back. No cat, no reso.

http://www.youtube.com/watch?v=YGhVOhP4oak

http://www.youtube.com/watch?v=qOx-oQh8vNA

Also vid of the motor running :bigok:

http://www.youtube.com/watch?v=fd2x-ma09AU

http://www.youtube.com/watch?v=fnnyqSm-vis

Next video will be of the dyno session ;)

So I've never done a wire tuck before. This is my 1st harness. Ill eventually redo it or make a new one with a spare harness.

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I ended up cutting a hole in the firewall. I didnt do it the "correct" way; but the harness wasnt long enough to go underneath. So I cut next to the heater core hoses.

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Nonetheless the car runs and the harness works lol
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Car made 230/190 at 13psi
Ignition started cutting out after 5k rpm cause my bad dizzy.
So I need a new one.
YouTube - turbo d15b dyno session 1

Dyno Plot: Dynojet
Basic setup: D15B 75.5mm Vitaras Stock rebuilt D16Z6 head
Connecting rod used: BEST RODS EVAR!! FJT I-Beams!
Size of turbo and PSI used: Garrett/Turbonetics Hybrid T3/T4 50trim / 13psi
What chassis: EH3
Track times: (if available): None

227/185 (It saw 230/190 on one run)

Ignition started to break up after 5k rpm. My dizzy is bad. Getting a new one and a retune will follow.

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New Dizzy

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and B000 SI Trans

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So this brings me to present day.
Still need to swap in the new trans and then re-tune.

My goal is 300whp on 91 pump gas.

I tried to save all of my build/progress for 1 page. I personally dont like going through 30+ pages of builds lol.
Last edited by JosA on Wed Jul 21, 2010 5:14 pm, edited 1 time in total.
By JosA
#205504 Thanks :)

It's being good to me. No REAL problems so far. Already put 2k miles on it.
Changed the oil like 3-4 times lol

Ill be going back to tune next month so I'll keep this thread up to date :)
By JosA
#205509 Yes its the Blox 490. It feels really nice with the B&M short shifter.

Real solid.
By JosA
#205515 They are really nice :) It actually feels like you are shifting a transmission lol
User avatar
By Vti93T
#205516 Image
^Not a jdm console sir
By JosA
#205518 It could be :P

I should have used "optional console" lol

jdm the cig lighter is on the left :P
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By Punksz6
#205522 NICE WORK!! I LOVE IT!! :thumb:
By JosA
#205523 Thanks :)
User avatar
By Vti93T
#205535
JosA wrote:It could be :P

I should have used "optional console" lol

jdm the cig lighter is on the left :P


why you even said it when you know it's not one is beyond me
User avatar
By speedracer1094
#205536 Love your car bro! SICCKK! I want those slipstreams love how they look in white so fresh & so clean!! :thumb: :thumb: :thumb: :thumb:
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By jayEGR
#205550 like ur build pretty clean as fuck took alot of work and more to love to put ur time in to some work like that i applaud for u , mean ass build mad probs. :hehe: